Improvement of Latent Heat Thermal Energy Storage Rate for Domestic Solar Water Heater Systems Using Anisotropic Layers of Metal Foam

Latent Heat Transfer Thermal Energy Storage (LHTES) units are crucial in managing the variability of solar energy in solar thermal storage systems. This study explores the effectiveness of strategically placing layers of anisotropic and uniform metal foam (MF) within an LHTES to optimize the melting times of phase-change materials (PCMs) in three different setups. Using the enthalpy–porosity approach and finite element method simulations for fluid dynamics in MF, this research evaluates the impact of the metal foam’s anisotropy parameter (Kn) and orientation angle (ω) on thermal performance. The results indicate that the configuration placing the anisotropic MF layer to channel heat towards the lower right corner shortens the phase transition time by 2.72% compared to other setups. Conversely, the middle setup experiences extended melting periods, particularly when ω is at 90°—an increase in Kn from 0.1 to 0.2 cuts the melting time by 4.14%, although it remains the least efficient option. The findings highlight the critical influence of MF anisotropy and the pivotal role of ω = 45°. Angles greater than this significantly increase the liquefaction time, especially at higher Kn values, due to altered thermal conductivity directions. Furthermore, the tactical placement of the anisotropic MF layer significantly boosts thermal efficiency, as evidenced by a 13.12% reduction in the PCM liquefaction time, most notably in configurations with a lower angle orientation.