Friction stir welding of polycarbonate sheets

Mostafa Shazly, M. M.Z. Ahmed, Mohamed El-Raey

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

20 Scopus citations

Abstract

Friction stir welding (FSW) of thermoplastic materials such as polypropylene and polycarbonate can be used as an alternative to classical joining methods of such materials. The weld strength of these materials is highly influenced by FSW parameters such as rotation rate, traverse speed and tool tilt angle. In the present work, polycarbonate sheets of 10 mm thickness are friction stir welded using different parameters. A conventional FSW tool of 7mm probe diameter and 25mm shoulder diameter is used. The quality of the welded sheets is evaluated by visual examination, optical microscopy, tensile tests, and hardness measurements. The quality of the joints in terms of both hardness and tensile properties is improved by increasing tool rotation rate. The effect of FSW welding parameters on the joint distortion and microstructure are also investigated and reported.

Original languageEnglish
Title of host publicationCharacterization of Minerals, Metals, and Materials 2014 - Held During TMS 2014 143rd Annual Meeting and Exhibition
PublisherMinerals, Metals and Materials Society
Pages555-564
Number of pages10
ISBN (Print)9781118887868
DOIs
StatePublished - 2014
Externally publishedYes
EventCharacterization of Minerals, Metals, and Materials 2014 - TMS 2014 143rd Annual Meeting and Exhibition - San Diego, CA, United States
Duration: 16 Feb 201420 Feb 2014

Publication series

NameTMS Annual Meeting

Conference

ConferenceCharacterization of Minerals, Metals, and Materials 2014 - TMS 2014 143rd Annual Meeting and Exhibition
Country/TerritoryUnited States
CitySan Diego, CA
Period16/02/1420/02/14

Keywords

  • Friction stir welding
  • Polycarbonate
  • Polymer

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