Additive Manufacturing of Aluminum Using Friction Stir Deposition

Ebtessam Elfishawy; M. M.Z. Ahmed; M. M. El-Sayed Seleman

doi:10.1007/978-3-030-36296-6_21

Additive Manufacturing of Aluminum Using Friction Stir Deposition

Ebtessam Elfishawy
, M. M.Z. Ahmed
, M. M. El-Sayed Seleman

Mechanical Engineering

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

27 Scopus citations

Abstract

In the current work, additive manufacturing process using friction stir deposition technique from die-cast Al–Si bar of 20 mm diameter against aluminum substrate was carried out. The effect of the spindle rotation speed (1200 rpm) and the feeding speed (3–5 mm/min) on the deposition process, the microstructure, and the hardness of the friction deposited parts were investigated. During the additive manufacturing process, after fixing the bar on the spindle shank and while rotating, the bar approaches the substrate at a constant feeding speed, and the bar plastically deformed due to the friction between the rotating bar and the fixed substrate under the effect of axial loading that causes the material to transfer from the bar to the substrate under the continuous feeding and the severe plastic deformation. This has resulted in a successful additive manufacturing of three cylindrical parts of 25 mm diameter of different heights at the different feeding rates. The additive manufactured parts (AMPs) were found to have a sound structure with ultra-fine grains.

Original language	English
Title of host publication	TMS 2020 149th Annual Meeting and Exhibition Supplemental Proceedings
Editors	Zhiwei Peng, Jiann-Yang Hwang, Jerome Downey, Dean Gregurek, Baojun Zhao, Onuralp Yucel, Ender Keskinkilic, Tao Jiang, Jesse White, Morsi Mahmoud
Publisher	Springer
Pages	227-238
Number of pages	12
ISBN (Print)	9783030362959
DOIs	https://doi.org/10.1007/978-3-030-36296-6_21
State	Published - 2020
Event	149th Annual Meeting and Exhibition of the Minerals, Metals and Materials Society, TMS 2020 - San Diego, United States Duration: 23 Feb 2020 → 27 Feb 2020

Publication series

Name	Minerals, Metals and Materials Series
ISSN (Print)	2367-1181
ISSN (Electronic)	2367-1696

Conference

Conference	149th Annual Meeting and Exhibition of the Minerals, Metals and Materials Society, TMS 2020
Country/Territory	United States
City	San Diego
Period	23/02/20 → 27/02/20

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 9 Industry, Innovation, and Infrastructure

Keywords

Additive manufacturing
Aluminum alloys
Friction stir deposition
Friction stir processing
Friction stir welding
Hardness

Access to Document

10.1007/978-3-030-36296-6_21

Cite this

Elfishawy, E., Ahmed, M. M. Z., & El-Sayed Seleman, M. M. (2020). Additive Manufacturing of Aluminum Using Friction Stir Deposition. In Z. Peng, J.-Y. Hwang, J. Downey, D. Gregurek, B. Zhao, O. Yucel, E. Keskinkilic, T. Jiang, J. White, & M. Mahmoud (Eds.), TMS 2020 149th Annual Meeting and Exhibition Supplemental Proceedings (pp. 227-238). (Minerals, Metals and Materials Series). Springer. https://doi.org/10.1007/978-3-030-36296-6_21

Elfishawy, Ebtessam ; Ahmed, M. M.Z. ; El-Sayed Seleman, M. M. / Additive Manufacturing of Aluminum Using Friction Stir Deposition. TMS 2020 149th Annual Meeting and Exhibition Supplemental Proceedings. editor / Zhiwei Peng ; Jiann-Yang Hwang ; Jerome Downey ; Dean Gregurek ; Baojun Zhao ; Onuralp Yucel ; Ender Keskinkilic ; Tao Jiang ; Jesse White ; Morsi Mahmoud. Springer, 2020. pp. 227-238 (Minerals, Metals and Materials Series).

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title = "Additive Manufacturing of Aluminum Using Friction Stir Deposition",

abstract = "In the current work, additive manufacturing process using friction stir deposition technique from die-cast Al–Si bar of 20 mm diameter against aluminum substrate was carried out. The effect of the spindle rotation speed (1200 rpm) and the feeding speed (3–5 mm/min) on the deposition process, the microstructure, and the hardness of the friction deposited parts were investigated. During the additive manufacturing process, after fixing the bar on the spindle shank and while rotating, the bar approaches the substrate at a constant feeding speed, and the bar plastically deformed due to the friction between the rotating bar and the fixed substrate under the effect of axial loading that causes the material to transfer from the bar to the substrate under the continuous feeding and the severe plastic deformation. This has resulted in a successful additive manufacturing of three cylindrical parts of 25 mm diameter of different heights at the different feeding rates. The additive manufactured parts (AMPs) were found to have a sound structure with ultra-fine grains.",

keywords = "Additive manufacturing, Aluminum alloys, Friction stir deposition, Friction stir processing, Friction stir welding, Hardness",

author = "Ebtessam Elfishawy and Ahmed, \{M. M.Z.\} and \{El-Sayed Seleman\}, \{M. M.\}",

note = "Publisher Copyright: {\textcopyright} 2020, The Minerals, Metals \& Materials Society.; 149th Annual Meeting and Exhibition of the Minerals, Metals and Materials Society, TMS 2020 ; Conference date: 23-02-2020 Through 27-02-2020",

year = "2020",

doi = "10.1007/978-3-030-36296-6\_21",

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pages = "227--238",

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booktitle = "TMS 2020 149th Annual Meeting and Exhibition Supplemental Proceedings",

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Elfishawy, E, Ahmed, MMZ & El-Sayed Seleman, MM 2020, Additive Manufacturing of Aluminum Using Friction Stir Deposition. in Z Peng, J-Y Hwang, J Downey, D Gregurek, B Zhao, O Yucel, E Keskinkilic, T Jiang, J White & M Mahmoud (eds), TMS 2020 149th Annual Meeting and Exhibition Supplemental Proceedings. Minerals, Metals and Materials Series, Springer, pp. 227-238, 149th Annual Meeting and Exhibition of the Minerals, Metals and Materials Society, TMS 2020, San Diego, United States, 23/02/20. https://doi.org/10.1007/978-3-030-36296-6_21

Additive Manufacturing of Aluminum Using Friction Stir Deposition. / Elfishawy, Ebtessam; Ahmed, M. M.Z.; El-Sayed Seleman, M. M.
TMS 2020 149th Annual Meeting and Exhibition Supplemental Proceedings. ed. / Zhiwei Peng; Jiann-Yang Hwang; Jerome Downey; Dean Gregurek; Baojun Zhao; Onuralp Yucel; Ender Keskinkilic; Tao Jiang; Jesse White; Morsi Mahmoud. Springer, 2020. p. 227-238 (Minerals, Metals and Materials Series).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Additive Manufacturing of Aluminum Using Friction Stir Deposition

AU - Elfishawy, Ebtessam

AU - Ahmed, M. M.Z.

AU - El-Sayed Seleman, M. M.

PY - 2020

Y1 - 2020

N2 - In the current work, additive manufacturing process using friction stir deposition technique from die-cast Al–Si bar of 20 mm diameter against aluminum substrate was carried out. The effect of the spindle rotation speed (1200 rpm) and the feeding speed (3–5 mm/min) on the deposition process, the microstructure, and the hardness of the friction deposited parts were investigated. During the additive manufacturing process, after fixing the bar on the spindle shank and while rotating, the bar approaches the substrate at a constant feeding speed, and the bar plastically deformed due to the friction between the rotating bar and the fixed substrate under the effect of axial loading that causes the material to transfer from the bar to the substrate under the continuous feeding and the severe plastic deformation. This has resulted in a successful additive manufacturing of three cylindrical parts of 25 mm diameter of different heights at the different feeding rates. The additive manufactured parts (AMPs) were found to have a sound structure with ultra-fine grains.

AB - In the current work, additive manufacturing process using friction stir deposition technique from die-cast Al–Si bar of 20 mm diameter against aluminum substrate was carried out. The effect of the spindle rotation speed (1200 rpm) and the feeding speed (3–5 mm/min) on the deposition process, the microstructure, and the hardness of the friction deposited parts were investigated. During the additive manufacturing process, after fixing the bar on the spindle shank and while rotating, the bar approaches the substrate at a constant feeding speed, and the bar plastically deformed due to the friction between the rotating bar and the fixed substrate under the effect of axial loading that causes the material to transfer from the bar to the substrate under the continuous feeding and the severe plastic deformation. This has resulted in a successful additive manufacturing of three cylindrical parts of 25 mm diameter of different heights at the different feeding rates. The additive manufactured parts (AMPs) were found to have a sound structure with ultra-fine grains.

KW - Additive manufacturing

KW - Aluminum alloys

KW - Friction stir deposition

KW - Friction stir processing

KW - Friction stir welding

KW - Hardness

UR - https://www.scopus.com/pages/publications/85081394586

U2 - 10.1007/978-3-030-36296-6_21

DO - 10.1007/978-3-030-36296-6_21

M3 - Conference contribution

AN - SCOPUS:85081394586

SN - 9783030362959

T3 - Minerals, Metals and Materials Series

SP - 227

EP - 238

BT - TMS 2020 149th Annual Meeting and Exhibition Supplemental Proceedings

A2 - Peng, Zhiwei

A2 - Hwang, Jiann-Yang

A2 - Downey, Jerome

A2 - Gregurek, Dean

A2 - Zhao, Baojun

A2 - Yucel, Onuralp

A2 - Keskinkilic, Ender

A2 - Jiang, Tao

A2 - White, Jesse

A2 - Mahmoud, Morsi

PB - Springer

T2 - 149th Annual Meeting and Exhibition of the Minerals, Metals and Materials Society, TMS 2020

Y2 - 23 February 2020 through 27 February 2020

ER -

Elfishawy E, Ahmed MMZ, El-Sayed Seleman MM. Additive Manufacturing of Aluminum Using Friction Stir Deposition. In Peng Z, Hwang JY, Downey J, Gregurek D, Zhao B, Yucel O, Keskinkilic E, Jiang T, White J, Mahmoud M, editors, TMS 2020 149th Annual Meeting and Exhibition Supplemental Proceedings. Springer. 2020. p. 227-238. (Minerals, Metals and Materials Series). doi: 10.1007/978-3-030-36296-6_21

Additive Manufacturing of Aluminum Using Friction Stir Deposition

Abstract

Publication series

Conference

UN SDGs

Keywords

Access to Document

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