Error Compensation Strategies for Workpiece Deflection During End Milling of Thin-Walled Straight and Curved Geometries

  • Hareendran Manikandan
  • , S. Sreejith
  • , Kanjiyangat Vivek
  • , C. Sasi Jayaram
  • , P. A. Azeemhafiz

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Thin-walled parts and their precision manufacturing is finding importance in the field of aerospace as well as automobile component manufacturing industries. The value of machining of thin walls like honeycomb structures increases because of the efficiency of such parts in any assembly as robust members which results in reducing the fuel usage and increasing strength of the system. In this part of research work, characterization of surface errors and compensation of errors by offline toolpath modification techniques is discussed. Major concerns of machining in end milling and cutting conditions variables include axial as well as radial depths of cut. After validation of errors by some results of cutting experiments toward predicted using a model, compensation strategies negating the errors are proposed. The results are directly applicable to similar manufacturing of various complex parts.

Original languageEnglish
Title of host publicationRecent Trends in Mechanical Engineering - Select Proceedings of ICIME 2019
EditorsG.S.V.L. Narasimham, A. Veeresh Babu, S. Sreenatha Reddy, Rajagopal Dhanasekaran
PublisherSpringer Science and Business Media Deutschland GmbH
Pages249-258
Number of pages10
ISBN (Print)9789811511233
DOIs
StatePublished - 2020
Externally publishedYes
Event2nd International Conference on Innovations in Mechanical Engineering, ICIME 2019 - Hyderabad, India
Duration: 4 Jan 20195 Jan 2019

Publication series

NameLecture Notes in Mechanical Engineering
ISSN (Print)2195-4356
ISSN (Electronic)2195-4364

Conference

Conference2nd International Conference on Innovations in Mechanical Engineering, ICIME 2019
Country/TerritoryIndia
CityHyderabad
Period4/01/195/01/19

Keywords

  • Error compensation
  • Offline toolpath compensation method
  • Surface error
  • Thin-walled part
  • Workpiece and tool deflection

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